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Groover's Principles of Modern Manufacturing : Materials, Processes, and Systems
출판사 : John Wiley & Sons
저 자 : Groover
ISBN : 9781119249122
발행일 : 2016-11
도서종류 : 외국도서
발행언어 : 영어
페이지수 : 864
판매가격 : 47,000원
판매여부 : 재고확인요망
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   Groover's Principles of Modern Manufacturing : Materials, Processes, and Systems 목차
1 INTRODUCTION AND OVERVIEW OF MANUFACTURING
1 1.1 What is Manufacturing?
1 1.2 Materials in Manufacturing 6
1.3 Manufacturing Processes 9
1.4 Production Systems 14
1.5 Manufacturing Economics 17

Part I Engineering Materials and Product Attributes 25
2 THE NATURE OF MATERIALS 25
2.1 Atomic Structure and the Elements 25
2.2 Bonding between Atoms and Molecules 28
2.3 Crystalline Structures 30
2.4 Noncrystalline (Amorphous) Structures 35
2.5 Engineering Materials 36

3 MECHANICAL PROPERTIES OF MATERIALS 39
3.1 Stress Strain Relationships 39
3.2 Hardness 52
3.3 Effect of Temperature on Properties 56
3.4 Fluid Properties 58
3.5 Viscoelastic Behavior of Polymers 60

4 PHYSICAL PROPERTIES OF MATERIALS 65
4.1 Volumetric and Melting Properties 65
4.2 Thermal Properties 68
4.3 Mass Diffusion 69
4.4 Electrical Properties 71
4.5 Electrochemical Processes 73

5 ENGINEERING MATERIALS 76
5.1 Metals and Their Alloys 76
5.2 Ceramics 88
5.3 Polymers 94
5.4 Composite Materials 101

6 DIMENSIONS, SURFACES, AND THEIR MEASUREMENT 107
6.1 Dimensions, Tolerances, and Related Attributes 107
6.2 Conventional Measuring Instruments and Gages 108
6.3 Surfaces 115
6.4 Measurement of Surfaces 119
6.5 Effect of Manufacturing Processes 121

Part II Solidification Processes 124
7 FUNDAMENTALS OF METAL CASTING 124
7.1 Overview of Casting Technology 125
7.2 Heating and Pouring 127
7.3 Solidification and Cooling 131

8 METAL CASTING PROCESSES 141
8.1 Sand Casting 141
8.2 Other Expendable-Mold Casting Processes 145
8.3 Permanent-Mold Casting Processes 150
8.4 Foundry Practice 158
8.5 Casting Quality 162
8.6 Castability and Casting Metals 164
8.7 Product Design Considerations 165

9 GLASSWORKING 169
9.1 Raw Materials Preparation and Melting 169
9.2 Shaping Processes in Glassworking 170
9.3 Heat Treatment and Finishing 175
9.4 Product Design Considerations 176

10 SHAPING PROCESSES FOR PLASTICS 178
10.1 Properties of Polymer Melts 179
10.2 Extrusion 181
10.3 Production of Sheet and Film 190
10.4 Fiber and Filament Production (Spinning) 193
10.5 Coating Processes 194
10.6 Injection Molding 195
10.7 Compression and Transfer Molding 205
10.8 Blow Molding and Rotational Molding 207
10.9 Thermoforming 212
10.10 Casting 216
10.11 Polymer Foam Processing and Forming 217
10.12 Product Design Considerations 218

11 PROCESSING OF POLYMER MATRIX COMPOSITES AND RUBBER 223
11.1 Overview of PMC Processing 223
11.2 Open-Mold Processes 227
11.3 Closed-Mold Processes 231
11.4 Other PMC Shaping Processes 233
11.5 Rubber Processing and Shaping 237
11.6 Manufacture of Tires and Other Rubber Products 242

Part III Particulate Processing of Metals and Ceramics 247
12 POWDER METALLURGY 247
12.1 Characterization of Engineering Powders 248
12.2 Production of Metallic Powders 252
12.3 Conventional Pressing and Sintering 254
12.4 Alternative Pressing and Sintering Techniques 260
12.5 Materials and Products for Powder Metallurgy 262
12.6 Design Considerations in Powder Metallurgy 263

13 PROCESSING OF CERAMICS AND CERMETS 268
13.1 Processing of Traditional Ceramics 268
13.2 Processing of New Ceramics 275
13.3 Processing of Cermets 278
13.4 Product Design Considerations 280

Part IV Metal Forming and Sheet Metalworking 282
14 FUNDAMENTALS OF METAL FORMING 282
14.1 Overview of Metal Forming 282
14.2 Material Behavior in Metal Forming 285
14.3 Temperature in Metal Forming 286
14.4 Strain Rate Sensitivity 288
14.5 Friction and Lubrication in Metal Forming 290

15 BULK DEFORMATION PROCESSES IN METAL WORKING 293
15.1 Rolling 293
15.2 Forging 302
15.3 Extrusion 317
15.4 Wire and Bar Drawing 327

16 SHEET METALWORKING 336
16.1 Cutting Operations 336
16.2 Bending Operations 343
16.3 Drawing 347
16.4 Dies and Presses for Sheet Metal Processes 354
16.5 Other Sheet-Metal-Forming Operations 360
16.6 Sheet Metal Operations Not Performed on Presses 363
16.7 Bending of Tube Stock 368

Part V Material Removal Processes 372
17 THEORY OF METAL MACHINING 372
17.1 Overview of Machining Technology 374
17.2 Theory of Chip Formation in Metal Machining 377
17.3 Force Relationships and the Merchant Equation 381
17.4 Power and Energy Relationships in Machining 386
17.5 Cutting Temperature 388

18 MACHINING OPERATIONS AND MACHINE TOOLS 392
18.1 Machining and Part Geometry 392
18.2 Turning and Related Operations 395
18.3 Drilling and Related Operations 403
18.4 Milling 408
18.5 Machining Centers and Turning Centers 415
18.6 Other Machining Operations 417
18.7 Machining Operations for Special Geometries 422
18.8 High-Speed Machining 428
19 CUTTING-TOOL TECHNOLOGY 432
19.1 Tool Life 432
19.2 Tool Materials 438
19.3 Tool Geometry 445
19.4 Cutting Fluids 455

20 ECONOMIC AND PRODUCT DESIGN CONSIDERATIONS IN MACHINING 460
20.1 Machinability 460
20.2 Tolerances and Surface Finish 461
20.3 Machining Economics 466
20.4 Product Design Considerations in Machining 472

21 GRINDING AND OTHER ABRASIVE PROCESSES 476
21.1 Grinding 476
21.2 Related Abrasive Processes 492

22 NONTRADITIONAL MACHINING AND THERMAL CUTTING PROCESSES 497
22.1 Mechanical Energy Processes 498
22.2 Electrochemical Machining Processes 501
22.3 Thermal Energy Processes 505
22.4 Chemical Machining 514
22.5 Application Considerations 519

Part VI Property-Enhancing and Surface Processing Operations 523
23 HEAT TREATMENT OF METALS 523
23.1 Annealing 523
23.2 Martensite Formation in Steel 524
23.3 Precipitation Hardening 528
23.4 Surface Hardening 529
23.5 Heat Treatment Methods and Facilities 530

24 SURFACE PROCESSING OPERATIONS 534
24.1 Industrial Cleaning Processes 534
24.2 Diffusion and Ion Implantation 538
24.3 Plating and Related Processes 539
24.4 Conversion Coating 543
24.5 Vapor Deposition Processes 544
24.6 Organic Coatings 550
24.7 Porcelain Enameling and Other Ceramic Coatings 552
24.8 Thermal and Mechanical Coating Processes 553

Part VII Joining and Assembly Processes 556 25 FUNDAMENTALS OF WELDING 556
25.1 Overview of Welding Technology 557
25.2 The Weld Joint 559
25.3 Physics of Welding 562
25.4 Features of a Fusion-Welded Joint 565

26 WELDING PROCESSES 569
26.1 Arc Welding 569
26.2 Resistance Welding 578
26.3 Oxyfuel Gas Welding 585
26.4 Other Fusion-Welding Processes 589
26.5 Solid-State Welding 591 26.6 Weld Quality 597
26.7 Weldability 601
26.8 Design Considerations in Welding 602

27 BRAZING, SOLDERING, AND ADHESIVE BONDING 605
27.1 Brazing 605
27.2 Soldering 610
27.3 Adhesive Bonding 614

28 MECHANICAL ASSEMBLY 620
28.1 Threaded Fasteners 620
28.2 Rivets and Eyelets 627
28.3 Assembly Methods Based on Interference Fits 628
28.4 Other Mechanical Fastening Methods 631
28.5 Molding Inserts and Integral Fasteners 632
28.6 Design for Assembly 633

Part VIII Special Processing and Assembly Technologies 638
29 RAPID PROTOTYPING AND ADDITIVE MANUFACTURING 638
29.1 Fundamentals of Rapid Prototyping and Additive Manufacturing 639
29.2 Additive Manufacturing Processes 641
29.3 Cycle Time and Cost Analysis 648
29.4 Additive Manufacturing Applications 652

30 PROCESSING OF INTEGRATED CIRCUITS 656
30.1 Overview of IC Processing 657
30.2 Silicon Processing 660
30.3 Lithography 665
30.4 Layer Processes Used in IC Fabrication 669
30.5 Integrating the Fabrication Steps 675
30.6 IC Packaging 677
30.7 Yields in IC Processing 681

31 ELECTRONICS ASSEMBLY AND PACKAGING 686
31.1 Electronics Packaging 686
31.2 Printed Circuit Boards 688
31.3 Printed Circuit Board Assembly 695
31.4 Electrical Connector Technology 702

32 MICROFABRICATION TECHNOLOGIES 707
32.1 Microsystem Products 707
32.2 Microfabrication Processes 710

33 NANOFABRICATION TECHNOLOGIES 719
33.1 Nanotechnology Products and Applications 719
33.2 Introduction to Nanoscience 723
33.3 Nanofabrication Processes 727

Part IX Manufacturing Systems 734
34 AUTOMATION TECHNOLOGIES FOR MANUFACTURING SYSTEMS 734
34.1 Automation Fundamentals 734
34.2 Hardware for Automation 737
34.3 Computer Numerical Control 741
34.4 Industrial Robotics 752

35 INTEGRATED MANUFACTURING SYSTEMS 759
35.1 Material Handling 759
35.2 Fundamentals of Production Lines 760
35.3 Manual Assembly Lines 762 35.4 Automated Production Lines 766
35.5 Cellular Manufacturing 770
35.6 Flexible Manufacturing Systems 774
35.7 Computer-Integrated Manufacturing 778

Part X Manufacturing Support Systems 782
36 PROCESS PLANNING AND PRODUCTION CONTROL 782
36.1 Process Planning 783
36.2 Other Manufacturing Engineering Functions 790
36.3 Production Planning and Control 793
36.4 Just-In-Time Delivery Systems 800
36.5 Lean Production 802

37 QUALITY CONTROL AND INSPECTION 807
37.1 Product Quality 807
37.2 Process Capability and Tolerances 808
37.3 Statistical Process Control 810
37.4 Quality Programs in Manufacturing 814
37.5 Inspection Principles 818
37.6 Modern Inspection Technologies 820

Appendix: Answers to Selected Problems 829

INDEX 833
   도서 상세설명   

Groover's Principles of Modern Manufacturing is designed for a first course or two-course sequence in Manufacturing at the junior level in Mechanical, Industrial, and Manufacturing Engineering curricula. As in preceding editions, the author's objective is to provide a treatment of manufacturing that is modern and quantitative. The book's modern approach is based on balanced coverage of the basic engineering materials, the inclusion of recently developed manufacturing processes and comprehensive coverage of electronics manufacturing technologies. The quantitative focus of the text is displayed in its emphasis on manufacturing science and its greater use of mathematical models and quantitative end-of-chapter problems. This title is also available as a WileyPLUS Global Editions course, our online teaching and learning environment which offers a collaborative and enhanced learning experience and features: Assessment tools multiple choice questions, test banks, short answer questionsInstructor Resources such as PowerPoints, links to chapters, chapter figures and tablesVideos to explain conceptsAnalytics to track student activity Calendar options to enable easy assignment setting and tracking of students progressFlexible platform, allowing instructors to rearrange content to suit teaching needs, or add own materialDownloadable e-Text for studentsIntegration into institutions LMS ensuring students have easy access to course contentSI units in both text and question bank Access to WileyPLUS Global Editions is sold separately.

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