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Groover's Principles of Modern Manufacturing : Materials, Processes, and Systems
판매가격 47,000원
저자 Groover
도서종류 외국도서
출판사 John Wiley & Sons
발행언어 영어
발행일 2016-11
페이지수 864
ISBN 9781119249122
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  • 도서 정보

    도서 상세설명

    1 INTRODUCTION AND OVERVIEW OF MANUFACTURING
    1 1.1 What is Manufacturing?
    1 1.2 Materials in Manufacturing 6
    1.3 Manufacturing Processes 9
    1.4 Production Systems 14
    1.5 Manufacturing Economics 17

    Part I Engineering Materials and Product Attributes 25
    2 THE NATURE OF MATERIALS 25
    2.1 Atomic Structure and the Elements 25
    2.2 Bonding between Atoms and Molecules 28
    2.3 Crystalline Structures 30
    2.4 Noncrystalline (Amorphous) Structures 35
    2.5 Engineering Materials 36

    3 MECHANICAL PROPERTIES OF MATERIALS 39
    3.1 Stress Strain Relationships 39
    3.2 Hardness 52
    3.3 Effect of Temperature on Properties 56
    3.4 Fluid Properties 58
    3.5 Viscoelastic Behavior of Polymers 60

    4 PHYSICAL PROPERTIES OF MATERIALS 65
    4.1 Volumetric and Melting Properties 65
    4.2 Thermal Properties 68
    4.3 Mass Diffusion 69
    4.4 Electrical Properties 71
    4.5 Electrochemical Processes 73

    5 ENGINEERING MATERIALS 76
    5.1 Metals and Their Alloys 76
    5.2 Ceramics 88
    5.3 Polymers 94
    5.4 Composite Materials 101

    6 DIMENSIONS, SURFACES, AND THEIR MEASUREMENT 107
    6.1 Dimensions, Tolerances, and Related Attributes 107
    6.2 Conventional Measuring Instruments and Gages 108
    6.3 Surfaces 115
    6.4 Measurement of Surfaces 119
    6.5 Effect of Manufacturing Processes 121

    Part II Solidification Processes 124
    7 FUNDAMENTALS OF METAL CASTING 124
    7.1 Overview of Casting Technology 125
    7.2 Heating and Pouring 127
    7.3 Solidification and Cooling 131

    8 METAL CASTING PROCESSES 141
    8.1 Sand Casting 141
    8.2 Other Expendable-Mold Casting Processes 145
    8.3 Permanent-Mold Casting Processes 150
    8.4 Foundry Practice 158
    8.5 Casting Quality 162
    8.6 Castability and Casting Metals 164
    8.7 Product Design Considerations 165

    9 GLASSWORKING 169
    9.1 Raw Materials Preparation and Melting 169
    9.2 Shaping Processes in Glassworking 170
    9.3 Heat Treatment and Finishing 175
    9.4 Product Design Considerations 176

    10 SHAPING PROCESSES FOR PLASTICS 178
    10.1 Properties of Polymer Melts 179
    10.2 Extrusion 181
    10.3 Production of Sheet and Film 190
    10.4 Fiber and Filament Production (Spinning) 193
    10.5 Coating Processes 194
    10.6 Injection Molding 195
    10.7 Compression and Transfer Molding 205
    10.8 Blow Molding and Rotational Molding 207
    10.9 Thermoforming 212
    10.10 Casting 216
    10.11 Polymer Foam Processing and Forming 217
    10.12 Product Design Considerations 218

    11 PROCESSING OF POLYMER MATRIX COMPOSITES AND RUBBER 223
    11.1 Overview of PMC Processing 223
    11.2 Open-Mold Processes 227
    11.3 Closed-Mold Processes 231
    11.4 Other PMC Shaping Processes 233
    11.5 Rubber Processing and Shaping 237
    11.6 Manufacture of Tires and Other Rubber Products 242

    Part III Particulate Processing of Metals and Ceramics 247
    12 POWDER METALLURGY 247
    12.1 Characterization of Engineering Powders 248
    12.2 Production of Metallic Powders 252
    12.3 Conventional Pressing and Sintering 254
    12.4 Alternative Pressing and Sintering Techniques 260
    12.5 Materials and Products for Powder Metallurgy 262
    12.6 Design Considerations in Powder Metallurgy 263

    13 PROCESSING OF CERAMICS AND CERMETS 268
    13.1 Processing of Traditional Ceramics 268
    13.2 Processing of New Ceramics 275
    13.3 Processing of Cermets 278
    13.4 Product Design Considerations 280

    Part IV Metal Forming and Sheet Metalworking 282
    14 FUNDAMENTALS OF METAL FORMING 282
    14.1 Overview of Metal Forming 282
    14.2 Material Behavior in Metal Forming 285
    14.3 Temperature in Metal Forming 286
    14.4 Strain Rate Sensitivity 288
    14.5 Friction and Lubrication in Metal Forming 290

    15 BULK DEFORMATION PROCESSES IN METAL WORKING 293
    15.1 Rolling 293
    15.2 Forging 302
    15.3 Extrusion 317
    15.4 Wire and Bar Drawing 327

    16 SHEET METALWORKING 336
    16.1 Cutting Operations 336
    16.2 Bending Operations 343
    16.3 Drawing 347
    16.4 Dies and Presses for Sheet Metal Processes 354
    16.5 Other Sheet-Metal-Forming Operations 360
    16.6 Sheet Metal Operations Not Performed on Presses 363
    16.7 Bending of Tube Stock 368

    Part V Material Removal Processes 372
    17 THEORY OF METAL MACHINING 372
    17.1 Overview of Machining Technology 374
    17.2 Theory of Chip Formation in Metal Machining 377
    17.3 Force Relationships and the Merchant Equation 381
    17.4 Power and Energy Relationships in Machining 386
    17.5 Cutting Temperature 388

    18 MACHINING OPERATIONS AND MACHINE TOOLS 392
    18.1 Machining and Part Geometry 392
    18.2 Turning and Related Operations 395
    18.3 Drilling and Related Operations 403
    18.4 Milling 408
    18.5 Machining Centers and Turning Centers 415
    18.6 Other Machining Operations 417
    18.7 Machining Operations for Special Geometries 422
    18.8 High-Speed Machining 428
    19 CUTTING-TOOL TECHNOLOGY 432
    19.1 Tool Life 432
    19.2 Tool Materials 438
    19.3 Tool Geometry 445
    19.4 Cutting Fluids 455

    20 ECONOMIC AND PRODUCT DESIGN CONSIDERATIONS IN MACHINING 460
    20.1 Machinability 460
    20.2 Tolerances and Surface Finish 461
    20.3 Machining Economics 466
    20.4 Product Design Considerations in Machining 472

    21 GRINDING AND OTHER ABRASIVE PROCESSES 476
    21.1 Grinding 476
    21.2 Related Abrasive Processes 492

    22 NONTRADITIONAL MACHINING AND THERMAL CUTTING PROCESSES 497
    22.1 Mechanical Energy Processes 498
    22.2 Electrochemical Machining Processes 501
    22.3 Thermal Energy Processes 505
    22.4 Chemical Machining 514
    22.5 Application Considerations 519

    Part VI Property-Enhancing and Surface Processing Operations 523
    23 HEAT TREATMENT OF METALS 523
    23.1 Annealing 523
    23.2 Martensite Formation in Steel 524
    23.3 Precipitation Hardening 528
    23.4 Surface Hardening 529
    23.5 Heat Treatment Methods and Facilities 530

    24 SURFACE PROCESSING OPERATIONS 534
    24.1 Industrial Cleaning Processes 534
    24.2 Diffusion and Ion Implantation 538
    24.3 Plating and Related Processes 539
    24.4 Conversion Coating 543
    24.5 Vapor Deposition Processes 544
    24.6 Organic Coatings 550
    24.7 Porcelain Enameling and Other Ceramic Coatings 552
    24.8 Thermal and Mechanical Coating Processes 553

    Part VII Joining and Assembly Processes 556 25 FUNDAMENTALS OF WELDING 556
    25.1 Overview of Welding Technology 557
    25.2 The Weld Joint 559
    25.3 Physics of Welding 562
    25.4 Features of a Fusion-Welded Joint 565

    26 WELDING PROCESSES 569
    26.1 Arc Welding 569
    26.2 Resistance Welding 578
    26.3 Oxyfuel Gas Welding 585
    26.4 Other Fusion-Welding Processes 589
    26.5 Solid-State Welding 591 26.6 Weld Quality 597
    26.7 Weldability 601
    26.8 Design Considerations in Welding 602

    27 BRAZING, SOLDERING, AND ADHESIVE BONDING 605
    27.1 Brazing 605
    27.2 Soldering 610
    27.3 Adhesive Bonding 614

    28 MECHANICAL ASSEMBLY 620
    28.1 Threaded Fasteners 620
    28.2 Rivets and Eyelets 627
    28.3 Assembly Methods Based on Interference Fits 628
    28.4 Other Mechanical Fastening Methods 631
    28.5 Molding Inserts and Integral Fasteners 632
    28.6 Design for Assembly 633

    Part VIII Special Processing and Assembly Technologies 638
    29 RAPID PROTOTYPING AND ADDITIVE MANUFACTURING 638
    29.1 Fundamentals of Rapid Prototyping and Additive Manufacturing 639
    29.2 Additive Manufacturing Processes 641
    29.3 Cycle Time and Cost Analysis 648
    29.4 Additive Manufacturing Applications 652

    30 PROCESSING OF INTEGRATED CIRCUITS 656
    30.1 Overview of IC Processing 657
    30.2 Silicon Processing 660
    30.3 Lithography 665
    30.4 Layer Processes Used in IC Fabrication 669
    30.5 Integrating the Fabrication Steps 675
    30.6 IC Packaging 677
    30.7 Yields in IC Processing 681

    31 ELECTRONICS ASSEMBLY AND PACKAGING 686
    31.1 Electronics Packaging 686
    31.2 Printed Circuit Boards 688
    31.3 Printed Circuit Board Assembly 695
    31.4 Electrical Connector Technology 702

    32 MICROFABRICATION TECHNOLOGIES 707
    32.1 Microsystem Products 707
    32.2 Microfabrication Processes 710

    33 NANOFABRICATION TECHNOLOGIES 719
    33.1 Nanotechnology Products and Applications 719
    33.2 Introduction to Nanoscience 723
    33.3 Nanofabrication Processes 727

    Part IX Manufacturing Systems 734
    34 AUTOMATION TECHNOLOGIES FOR MANUFACTURING SYSTEMS 734
    34.1 Automation Fundamentals 734
    34.2 Hardware for Automation 737
    34.3 Computer Numerical Control 741
    34.4 Industrial Robotics 752

    35 INTEGRATED MANUFACTURING SYSTEMS 759
    35.1 Material Handling 759
    35.2 Fundamentals of Production Lines 760
    35.3 Manual Assembly Lines 762 35.4 Automated Production Lines 766
    35.5 Cellular Manufacturing 770
    35.6 Flexible Manufacturing Systems 774
    35.7 Computer-Integrated Manufacturing 778

    Part X Manufacturing Support Systems 782
    36 PROCESS PLANNING AND PRODUCTION CONTROL 782
    36.1 Process Planning 783
    36.2 Other Manufacturing Engineering Functions 790
    36.3 Production Planning and Control 793
    36.4 Just-In-Time Delivery Systems 800
    36.5 Lean Production 802

    37 QUALITY CONTROL AND INSPECTION 807
    37.1 Product Quality 807
    37.2 Process Capability and Tolerances 808
    37.3 Statistical Process Control 810
    37.4 Quality Programs in Manufacturing 814
    37.5 Inspection Principles 818
    37.6 Modern Inspection Technologies 820

    Appendix: Answers to Selected Problems 829

    INDEX 833
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