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Preface iii
Mechatronic Systems 1
Synergy of Systems 1
Definition of Mechatronics 3
Applications of Mechatronics 5
Objectives, Advantages, and Disadvantages of mechatronics 9
Illustrative Examples 10
Exercises 11
Mechatronics in Manufacturing 12
Production Unit 12
Input/Output and Challenges in Mechatronic Production Units 13
Knowledge Required for Mechatronics in Manufacturing 16
Main Features of Mechatronics in Manufacturing 17
Computer Integrated Manufacturing 21
Just-in-Time Production Systems 22
Mechatronics and Allied Subjects 23
Illustrative Examples 23
Exercises 26
Mechanical Engineering and Machines in Mechatronics 27
Force, Friction, and Lubrication 27
Behaviour of Materials Under Load 32
Materials 38
Heat Treatment 38
Electroplating 39
Fits and Tolerance 39
Surface Texture and Scraping 40
Machine Structure 41
Guideways 42
Assembly Techniques 44
Mechanisms used in Mechatronics 44
Illustrative Examples 52
Exercises 56
Electronics in Mechatronics 57
Conductors, Insulators, and Semiconductors 57
Passive Electrical Components 58
Active Elements 65
Digital Electronic Components 72
Illustrative Examples 78
Exercises 81
Computing Elements in Mechatronics 82
Analog Computer 83
Timer 555 85
Analog to Digital Conversion 86
Digital to Analog Conversion 88
Digital Computer 89
Architecture of a Microprocessor 91
Microcontroller 94
Programmable Logic Controller 95
Computer Peripherals 97
Illustrative Examples 105
Exercises 109
Systems Modelling and Analysis 110
Control System Concept 112
Standard Test Signals 118
Time Response of A System 120
Block Diagram Manipulation 130
Automatic Controllers 132
Frequency Domain Analysis 134
Modern Control Theory 135
Sequential Control System 141
Digital Control System 141
Illustrative Examples 147
Exercises 149
Motion Control Devices 151
Hydraulic and Pneumatic Actuators 152
Electrical Actuators 160
DC Servomotor 166
Brushless Permanent Magnet DC Motor 169
AC Servomotor 170
Stepper Motor 171
Microctuators 172
Drive Selection and Applications 176
Illustrative Examples 179
Exercises 183
Sensors and Transducers 185
Static Performance Characteristics 186
Dynamic Performance Characteristics 187
Internal Sensors 189
External Sensors 195
Microsensors 207
Illustrative Examples 213
Exercises 215
CNC Machines 216
Adaptive Control Machine System 220
CNC Machine Operations 221
Exercises 246
Intelligent Systems and Their Applications 248
Artificial Neural Network 249
Genetic Algorithm 257
Fuzzy Logic Control 260
Nonverbal Teaching 263
Design of Mechatronic Systems 264
Integrated Systems 268
Slip Casting Process 277
Pick-and-Place Robot 282
Exercises 285
Autotronics, Bionics, and Avionics 286
Autotronics 286
Bionics 300
Avionics 309
Exercises 316
Laplace Transform 317
Laplace and Z Transforms 319
Bibliography 320
Index 327